What’s really holding manufacturers back from smarter maintenance? While many point the finger at AI or automation, bad data might be the real culprit.

In this episode of Ctrl+Alt+Mfg, Gary Cohen and Stephanie Neil talk with Paul Ross of Limble and Ross Fergerson of RBC Bearings about why so many plants are still stuck in reactive maintenance mode and what it takes to move toward more proactive, data-driven operations.

They explore the maintenance maturity curve, the role of modern CMMS platforms and why technician-friendly tools are essential for adoption. Fergerson also shares how RBC Bearings replaced a legacy system and rolled out a new CMMS in just eight months, improving visibility, reducing paperwork and building trust across the organization.

The conversation looks at how better maintenance data can preserve tribal knowledge, improve planning and make AI more practical on the plant floor.

• (00:00:00) - Introduction to Smarter Manufacturing
• (00:03:44) - The Importance of Maintenance Data
• (00:07:32) - Understanding CMMS and Its Role
• (00:11:41) - Transitioning from Legacy Systems
• (00:18:12) - Accelerating Adoption of New Technologies
• (00:20:23) - The Role of AI in Maintenance
• (00:23:00) - Addressing Common Maintenance Challenges
• (00:27:04) - Transforming Maintenance from Cost Center to Profit Center
• (00:28:52) - Operational Changes Post-Implementation
• (00:31:59) - Advice for Modernizing Maintenance

In this episode of Ctrl+Alt+Mfg, Gary Cohen and Stephanie Neil talk with Adrienne Meyer, CEO of the Control System Integrators Association (CSIA), about why system integrators are becoming more essential than ever in modern manufacturing. As companies push ahead with AI, digital transformation, robotics and smarter automation, integrators are the ones connecting systems, software and operations to make those investments actually work.

Meyer shares how the role of the system integrator is evolving beyond traditional controls work into data-centric, networked and AI-aligned solutions. She also discusses the biggest trends shaping the market right now, including workforce shortages, brownfield upgrades, cybersecurity demands and the growing opportunities in data centers, semiconductors and defense.

The conversation also looks at the value CSIA brings to the integration community, why collaboration remains so important in a competitive market and what attendees can expect from the 2026 CSIA Conference in Baltimore.

• (00:00:00) - System Integrators: Driving the Future of Manufacturing
• (00:07:01) - Meet Adrienne Meyer: New CEO of CSIA
• (00:09:50) - The Role of CSIA and System Integrators
• (00:17:47) - Current Trends and Opportunities in System Integration
• (00:22:34) - Upcoming CSIA Conference Highlights
• (00:25:41) - Navigating Change in System Integration
• (00:30:02) - Addressing Workforce Shortages and AI Adoption
• (00:31:49) - Technological Opportunities and Disruptions
• (00:35:58) - Closing Thoughts and Future Directions

Manufacturing may be stabilizing but its workforce is at a turning point.

In this episode of Ctrl+Alt+Mfg, Amara Rozgus, editor-in-chief of Plant Engineering, breaks down insights from the 2026 Plant Engineering Salary Survey. The data shows a highly experienced, well-paid and satisfied workforce, but one that’s rapidly nearing retirement, with too few junior engineers coming up behind them.

We discuss the growing skills gap, declining entry-level salaries, the risk of institutional knowledge loss and how AI is being viewed on the plant floor. Is it a helpful tool or a potential threat?

If you’re thinking about workforce strategy, digital transformation or the future of manufacturing talent, this episode is for you.

• (00:00:00) - Introduction to Manufacturing Challenges
• (00:01:29) - Stephanie Gets Catfished Over a Dog
• (00:05:12) - The State of the Plant Engineering Workforce
• (00:07:12) - Insights from the 2026 Salary Survey
• (00:10:25) - The State of Manufacturing Engineering
• (00:15:15) - The Aging Workforce and Skills Gap
• (00:23:13) - The Role of AI in Manufacturing
• (00:27:08) - Conclusion and Future Outlook